欣諭XY-FD-S2E水冷壓蓋藥機凍干設備 技 術 配 置
附件一
XY-SGY-2.1General Detail總述 | ||||
SrNo. | Description描述 | Specifications規格 | ||
1 | Mode 型號 | XY-SGY-2.1 | ||
2 | Output (approx.) 產量（大約） | 6,600 units of vials 16mm diameter 外徑16毫米凍干瓶9,000瓶 | ||
3,200units of vials 22mm diameter 外徑22毫米凍干瓶4,500瓶 | ||||
3 | Maximum ice capacity Z大捕冰力 | 50kg | ||
4 | Dimension of unit (approx.) (L × W × H) (mm) 外型尺寸（大約）（長×寬×高）） | 4,500 × 1,800 × 3300（液裝置可現場拆裝） (Final dimension based on design) （以Z終設計尺寸為準，可根據客戶要求調節尺寸） | ||
5 | Weight (approx.) 重量（大約） | 3,500kg | ||
Chamber 凍干箱 | ||||
1 | Chamber type 凍干箱外型 | Rectangular 長方體 | ||
2 | Sloping 箱體傾斜度 | 1% | ||
3 | Finish 內部拋光度 | Ra≤0.4um (0.4Mircon) | ||
4 | Corner 箱內角 | Coping 圓弧角 | ||
5 | Validation port 驗證孔 | Included 有（1個）位置箱體頂部 | ||
6 | Viewing port 視鏡 | Illuminated 帶遠射燈【LED廣角】 | ||
Number 數量 | 1 | |||
Location 位置 | Side 側面 | |||
Dimension 尺寸 | DN150 (mm) | |||
Material 材質 | ||||
Internal 內部 | AISI 316 | |||
Insulation 保溫 | Alu polyisocyanurate foam 聚氨酯材料 | |||
External cover 外部 | 304 | |||
Door 箱門 | ||||
1 | Finish 拋光度 | Ra≤0.4um (0.4Mircon) | ||
2 | Viewing port 視鏡 | Included 有 | ||
Number 數量 | 1 | |||
3 | Open direction 開門方向 | Right (face to door, hinge on left side) 右開（面對箱門，鉸鏈在右） | ||
4 | Open angle 開門角度 | More than 110o 大于110度 | ||
5 | Gasket 密封圈 | O-shaped silicone rubber single gasket O-型硅橡膠單密封 | ||
6 | Locking arrangement 門鎖方式 | Manual handle 手動方式 | ||
7 | Material 材質 | |||
Internal 內部 | AISI316 | |||
Shelves 板層 (帶西林瓶防護條) | ||||
1 | Temperature range 溫度范圍 | -55°C to + 80°C | ||
2 | Temperature sensors (shelves) 板層溫度探頭 | 2 | ||
Silicone oil inlet 導熱油進口 | ||||
Silicone oil outlet 導熱油出口 | ||||
3 | Product sensors 產品溫度探頭 | 3 | ||
4 | Number of shelves 板層數 | 7+ 1(upper radiant shelf) （溫度補償板） | ||
5 | Dimension (L × W × T) (mm) 板層尺寸 | 600 × 500 × 16 | ||
6 | Total usable area (sq. m) 總使用面積 | 2.1 | ||
7 | Spacing (mm) 板間距 | 80mm | ||
8 | Hose of flexible connection 軟管連接 | Welding 焊接 | ||
9 | Finish 拋光度 | Ra≤0.4um (0.4Micron) | ||
10 | Level 平整度 | ≤±0.5mm/m | ||
11 | Material 材質 | AISI 316 | ||
Condenser 冷凝器 | ||||
1 | Condenser type 冷凝器外型 | Rectangular 長方形 | ||
2 | Viewing port 視鏡 | Illuminated 帶遠射燈【LED廣角】 | ||
Number 數量 | 1 | |||
Location 位置 | Easily observe the whole inside condenser 容易觀察到整個箱體內部 | |||
Dimension 尺寸 | DN150 (mm) | |||
3 | Final temperature J限溫度 | ≤-75°C可定制-85度 | ||
4 | Cooling time (+20 to -40°C) 制冷速度(空載) | ≤30 minutes (empty) | ||
5 | Sloping 傾斜度 | 1% | ||
6 | Finish 拋光度 | Ra≤0.5um (0.5Mircon) | ||
7 | Corner 箱內角 | Coping 圓弧角 | ||
8 | Coiled pipe welding 盤管焊接 | Orbitally welded 自動焊接 | ||
9 | Isolation valve 中隔閥 | |||
Brand 品牌 | Valbia | |||
Type 外型 | 蝶閥 | |||
Size 尺寸 | DN150(mm) | |||
Actuator 制動 | 電動 | |||
12 | Coiled pipe material 盤管材質 | AISI 316 | ||
13 | Material 材質 | |||
Internal 內部 | AISI 316 | |||
Insulation 保溫 | polyisocyanurate foam 聚氨酯材料 | |||
External cover 外部 | 316 | |||
Shelf Heating / Cooling 板層升溫/降溫 | ||||
1 | Circulation pump 循環泵 | |||
Brand 品牌 | 格萊富（美G） | |||
Model 型號 | UPS-32-80 | |||
Type 形式 | Double-motor canned type one standby 屏蔽式 | |||
Number 數量 | 1 | |||
Motor power 電機功率 | 0.35kW | |||
2 | Plate heat exchanger 板式熱交換器 | |||
Brand 品牌 | Alfa Laval | |||
Model 型號 |
AC70-40EQ | |||
Type 方式 | Sealed brazed stainless steel 不銹鋼封蜂窩式 | |||
Number數量 | 1 | |||
3 | Heater 電加熱 | PID control PID 控制 | ||
4 | Maximum heating power Z大加熱功率 | 3.0kW | ||
5 | Thermal fluid 導熱介質 | Silicone oil 5 cst 粘度5 cst硅油 | ||
6 | Shelf cooling time (+25°C to -40°C) 板層制冷速度(空載) | ≤60 minutes (empty) | ||
7 | Heating rate 加熱速度(大約) | 1°C/min (approx.) | ||
8 | Shelves temperature uniformity 板層溫度均勻性(空載平衡后) | ≤±1°C (soak stage) | ||
9 | Compressor 壓縮機 | |||
Brand 品牌 | Bitzer 比澤爾 | |||
Model 型號 | S4N-12.2Y | |||
Type 方式 | Two-stage 單機雙級活塞式 | |||
Number 數量 | 1臺 | |||
Motor power 電機功率 | 9kW (×1) | |||
10 | Refrigerant 制冷劑 | CFC-free R404A | ||
11 | Main refrigerating unit 主要制冷元件 | |||
Thermostatic expansion valve 熱力膨脹閥 | Danfoss | |||
Solenoid valve 電磁閥 | Danfoss | |||
Sight glass 視液鏡 | Danfoss | |||
Water cooling condenser 水冷凝器 | TEYI | |||
Oil separator 油分離器 | ALCO | |||
Accumulator 汽液分離器 | HONGGUO | |||
Liquid filter core 液體過濾芯 |
ALCO | |||
Liquid filter cartridge 液體過濾筒 | HONGGUO | |||
Gas filter core 氣體過濾芯 | ALCO | |||
Gas filter cartridge 氣體過濾筒 | HONGUO | |||
Pressure meter 壓力表 | Refco | |||
Pressure controller 壓力控制器 | Danfoss | |||
Vibration absorber 避震管 | PACKLESS | |||
Vacuum System 真空系統 | ||||
1 | Final vacuum J限真空 | ≤1×10 -2mbar | ||
2 | Evacuation time 抽氣速度 | ≤30minutes (1×103 mbar to 1×10-1 mbar) | ||
3 | Leakage rate 泄露率 | ≤3×10-2 mbar?lit/sec | ||
4 | Oil pump 油泵 | |||
Brand 品牌 | BOASI | |||
Model 型號 | BSV60 | |||
Type 方式 | DRY-rotary 真空泵 | |||
Number 數量 | 1 | |||
Flow rate 排氣速度 | 60m3/hr (×1) | |||
Motor power 電機功率 | 2.2Kw (×1) | |||
5 | Pump isolation valve 泵閥隔離閥 | |||
Brand 品牌 | Valbia | |||
Type 方式 | Butterfly 球閥 | |||
Number 數量 | 1 | |||
Size 尺寸 | DN 40 (mm) | |||
Actuator 制動 | 電動 | |||
6 | Anti-suction valve 真空防倒吸閥 | Included 有 | ||
De-icing 化霜 | ||||
5 | cleaning water outlet valves 化霜水出口閥 | |||
Brand 品牌 | Valbia | |||
Type 方式 | Ball 球型 | |||
Control System 控制系統 | ||||
1 | Software 軟件 | XY– 5000 | ||
Automatic 自動 | Included 有 | |||
Manual 手動 | Included 有 | |||
2 | PLC+PC 可編程控制器 | Omron | ||
3 | Computer 電腦 | Lenovo | ||
5 | Vacuum gauge 真空探頭 | Edwards | ||
6 | Temperature probe 溫度探頭 | Pt100 | ||
8 | Breaker 空開 | schneider | ||
9 | Contactor 接觸器 | schneider | ||
10 | Relay 繼電器 | schneider | ||
Safety System 安全系統 | ||||
1 | Vacuum failure protection 真空失敗保護 | Included 有 | ||
2 | Temperature failure protection 溫度失敗保護 | Included 有 | ||
3 | Compressor protection 壓縮機保護 | Included 有 | ||
4 | Other motors protection 其它電機保護 | Included 有 | ||
6 | Interlock protection 連鎖保護 | Included 有 | ||
Utility Requirement (approx.) 共用工程消耗(大約) | ||||
1 | Electricity - total electrical load 總裝機功率 | 22kW (380V, 50Hz, 3Phase, 5Wire) | ||
2 | Cooling water for refrigerant cooling 用于制冷系統的冷卻水 | 8m3/hr (1.5≤P≤2bar, T≤25°C) | ||
以上為客戶案列款2平方藥機凍干設備，如有其他增項選配功能可以聯系欣諭廠家電話
| 欣諭CIP/SIP醫藥凍干機 | ~宋先生 | |||||||||||||
| 型號 | XY-GY-0.5E | XY-GY-1E | XY-GY-2E | XY-GY-3E | XY-GY-5E | XY-GY-8E | XY-GY-10E | XY-GY-15E | XY-GY-20E | XY-GY-25E | XY-GY-30E | XY-GY-35E | XY-GY-40E | |
| 隔板面積 | M2 | 0.5 | 1 | 2 | 3 | 5 | 8 | 10 | 15 | 20 | 25 | 30 | 35 | 40 |
| 裝瓶數 | 個/Φ16MM | 1900 | 3900 | 10000 | 15000 | 21000 | 36000 | 46400 | 60000 | 83000 | 100000 | 120000 | 153600 | 168000 |
| 個/Φ22MM | 1000 | 2000 | 5000 | 7500 | 10500 | 18000 | 23700 | 30500 | 42000 | 49500 | 60000 | 70500 | 82000 | |
| 散裝溶液量 | L | 10 | 20 | 40 | 65 | 100 | 160 | 220 | 300 | 400 | 500 | 600 | 600 | 850 |
| 隔板尺寸 | 寬（MM) | 300 | 450 | 600 | 600 | 900 | 900 | 915 | 1200 | 1200 | 1495 | 1495 | 1515 | 1495 |
| 深（MM） | 450 | 600 | 900 | 900 | 1200 | 1200 | 1215 | 1200 | 1495 | 1500 | 1800 | 1830 | 2000 | |
| 隔板數量 | 個 | 4+1 | 4+1 | 4+1 | 6+1 | 5+1 | 8+1 | 9+1 | 10+1 | 11+1 | 11+1 | 11+1 | 13+1 | 14+1 |
| 隔板間距 | MM | 100 | ||||||||||||
| 隔板溫度范圍 | ℃ | -55～+80℃ | ||||||||||||
| 冷凝器溫度 | ℃ | -75 | ||||||||||||
| 冷凝器Z大捕水量 | KG | 10 | 20 | 40 | 65 | 100 | 160 | 220 | 300 | 400 | 500 | 600 | 750 | 850 |
| PLC | OMRON | |||||||||||||
| J限真空 | Pa | 1 | ||||||||||||
| 系統泄露率 | PA.m3/S | 0.025 | ||||||||||||
| 裝機功率（KW） | 9 | 15 | 28 | 30 | 36 | 46 | 72 | 72 | 101 | 120 | 139 | 212 | 205 | |
| 長 | mm | 1650 | 2100 | 4500 | 4500 | 5300 | 5500 | 5800 | 5600 | 7500 | 7700 | 8000 | 6600 | 9000 |
| 寬 | mm | 1200 | 1200 | 1800 | 1800 | 2000 | 2050 | 2500 | 2200 | 2350 | 2720 | 2720 | 2700 | 3000 |
| 高 | mm | 1900 | 2500 | 3300 | 3300 | 3050 | 3200 | 3400 | 3700 | 4200 | 4300 | 4300 | 4800 | 4600 |
| 設備重量 | KG | 900 | 1200 | 3500 | 5500 | 6000 | 8000 | 9000 | 11500 | 16000 | 195000 | 22000 | 34000 | 26000 |
*以上數據僅供參考，可根據用戶要求定制，Z終數據以合同為準。
1.可選CIP和SIP功能；
2.通常的標配為手動和自動雙系統；
3.可根據用戶廠房設計凍干機；
4.可根據用戶要求選擇技術配置；
5.可根據用戶要求選擇螺桿式壓縮機；活塞式壓縮機品牌：德G比澤爾；螺桿式壓縮機品牌：日本前川、意大利來福康
6.可根據用戶要求選擇真空泵組形式；真空泵品牌：德G萊寶、英G愛德華、日本愛發科
